Custom Wire Harness Cables

Discrete Wire Assemblies

TCC manufactures custom electrical wire harnesses and discrete wire cable assembly harnesses for the military, aerospace, medical, and fitness industries.

  • Robotic Cable Harnesses
  • Industrial Automation Harnesses
  • Aerospace & Flight Control Panel Harnesses
  • Fitness Equipment Wiring: Treadmill, Elliptical , etc

From complex electro-mechanical harness assemblies to simple discrete JST wire assemblies, we provide the custom cabling systems you need.

Harnesses can include:

  • Boards & Switches
  • Sensors, Buttons & LEDs
  • Resistors & Potentiometers (Pots)

Quality Standards:

  • IPC/WHMA-A-620A Class 3 Soldering
  • ISO Certified 9001:2008
  • UL/CSA Certified
  • Long Term Business Partnerships Since 1989


Medical Devices

Telemedicine Robots

  • IATV Interactive TV Applications
  • Store and Forward Applications
  • Autonomous Navigation


Test & Diagnostic Equipment

  • University Labs
  • Prototype Development
  • Device Manufacturers


Aerospace & Military

Small Business Manufacturer

  • Assemblies to JPL, Lockheed, Boeing, Raytheon
  • Ruggedized Harness and Cable Products
  • Unmanned Aerial Vehicles UAVs Cabling Systems
  • Flight System Sub-Assemblies


Specific or Equivalent BOMs

  • Tyco Connectors for Custom Tyco / Equiv Cables
  • Molex Connectors for Custom Molex / Equiv Cables
  • Panduit Connectors for Custom Panduit / Equiv Cables
  • Omnetics Connectors for Custom Omnetics / Equiv Cables
  • JST Connectors for Custom JST / Equiv Cables


Custom Needs & Requirements

  • Box Builds
  • Production Board Build
  • Quick-Turn Expert Manufacturing
  • Custom Packaging
  • Custom Bundling and Designator Labeling

We contract-manufacture small prototype quantities as well as complete production runs.

Our USA and Far-East manufacturing facilities give time and cost saving choices to you.

Photos of Harnesses

Our attention to detail and ability to quickly custom manufacture, to intricate specifications, has earned us a respected place in this competitive industry for over 25 years.


Complex Harness Assembly on Production Board + Detail


Aerospace Panel Harness Assembly


custom-harness-capacitor discrete-harness-DB9F
Discrete Wire Harnesswith Capacitors Discrete Wire Harnesswith DB9 Female


Custom Crimp & Poke JST Discrete Wire Harness Assemblies


Custom Discrete JST Connector Wire Assemblies


Related Links

Box Builds

Milspec Assemblies

Custom Mfg Information

Certifications & Codes


Call us to begin your quote

(800) 832-2225 USA & Canada

(714) 835-1081

or email your RFQ