Custom Wire Harness Cables

Discrete Wire Assemblies

TCC manufactures custom electrical wire harnesses and discrete wire cable assembly harnesses for the military, aerospace, medical, and fitness industries.

  • Robotic Cable Harnesses
  • Industrial Automation Harnesses
  • Aerospace & Flight Control Panel Harnesses
  • Fitness Equipment Wiring: Treadmill, Elliptical , etc

From complex electro-mechanical harness assemblies to simple discrete JST wire assemblies, we provide the custom cabling systems you need.

Harnesses can include:

  • Boards & Switches
  • Sensors, Buttons & LEDs
  • Resistors & Potentiometers (Pots)

Quality Standards:

  • IPC/WHMA-A-620A Class 3 Soldering
  • ISO Certified 9001:2008
  • UL/CSA Certified
  • Long Term Business Partnerships Since 1989

 

Medical Devices

Telemedicine Robots

  • IATV Interactive TV Applications
  • Store and Forward Applications
  • Autonomous Navigation

 

Test & Diagnostic Equipment

  • University Labs
  • Prototype Development
  • Device Manufacturers

 

Aerospace & Military

Small Business Manufacturer

  • Assemblies to JPL, Lockheed, Boeing, Raytheon
  • Ruggedized Harness and Cable Products
  • Unmanned Aerial Vehicles UAVs Cabling Systems
  • Flight System Sub-Assemblies

 

Specific or Equivalent BOMs

  • Tyco Connectors for Custom Tyco / Equiv Cables
  • Molex Connectors for Custom Molex / Equiv Cables
  • Panduit Connectors for Custom Panduit / Equiv Cables
  • Omnetics Connectors for Custom Omnetics / Equiv Cables
  • JST Connectors for Custom JST / Equiv Cables

 

Custom Needs & Requirements

  • Box Builds
  • Production Board Build
  • Quick-Turn Expert Manufacturing
  • Custom Packaging
  • Custom Bundling and Designator Labeling

We contract-manufacture small prototype quantities as well as complete production runs.

Our USA and Far-East manufacturing facilities give time and cost saving choices to you.

Photos of Harnesses

Our attention to detail and ability to quickly custom manufacture, to intricate specifications, has earned us a respected place in this competitive industry for over 25 years.

 

index-harnes
Complex Harness Assembly on Production Board + Detail

 

aerospace-panel-harness
Aerospace Panel Harness Assembly

 

custom-harness-capacitor discrete-harness-DB9F
Discrete Wire Harnesswith Capacitors Discrete Wire Harnesswith DB9 Female

 

JST-custom-wire-assembly
Custom Crimp & Poke JST Discrete Wire Harness Assemblies

 

discrete-wire-assembly
Custom Discrete JST Connector Wire Assemblies

 

Related Links

Box Builds

Milspec Assemblies

Custom Mfg Information

Certifications & Codes

 

Call us to begin your quote

(800) 832-2225 USA & Canada

(714) 835-1081

or email your RFQ